{"id":8007,"date":"2023-07-11T13:53:37","date_gmt":"2023-07-11T11:53:37","guid":{"rendered":"https:\/\/elhco.com\/?p=8007"},"modified":"2023-07-11T15:18:36","modified_gmt":"2023-07-11T13:18:36","slug":"completion-of-the-true-replace-project","status":"publish","type":"post","link":"https:\/\/elhco.com\/en\/completion-of-the-true-replace-project\/","title":{"rendered":"Completion of the TRUE-REPLACE project"},"content":{"rendered":"<div class=\"fusion-fullwidth fullwidth-box fusion-builder-row-1 fusion-flex-container nonhundred-percent-fullwidth non-hundred-percent-height-scrolling\" style=\"--awb-border-radius-top-left:0px;--awb-border-radius-top-right:0px;--awb-border-radius-bottom-right:0px;--awb-border-radius-bottom-left:0px;--awb-flex-wrap:wrap;\" ><div class=\"fusion-builder-row fusion-row fusion-flex-align-items-flex-start fusion-flex-content-wrap\" style=\"max-width:1300px;margin-left: calc(-4% \/ 2 );margin-right: calc(-4% \/ 2 );\"><div class=\"fusion-layout-column fusion_builder_column fusion-builder-column-0 fusion_builder_column_1_1 1_1 fusion-flex-column fusion-flex-align-self-center\" style=\"--awb-bg-size:cover;--awb-width-large:100%;--awb-margin-top-large:0px;--awb-spacing-right-large:1.92%;--awb-margin-bottom-large:20px;--awb-spacing-left-large:1.92%;--awb-width-medium:100%;--awb-order-medium:0;--awb-spacing-right-medium:1.92%;--awb-spacing-left-medium:1.92%;--awb-width-small:100%;--awb-order-small:0;--awb-spacing-right-small:1.92%;--awb-spacing-left-small:1.92%;\" data-scroll-devices=\"small-visibility,medium-visibility,large-visibility\"><div class=\"fusion-column-wrapper fusion-column-has-shadow fusion-flex-justify-content-center fusion-content-layout-column\"><div class=\"fusion-text fusion-text-1\" style=\"--awb-content-alignment:justify;\"><p>The main goal of the project has been the <strong>development, scaling and validation of a multilayer electroless nickel<\/strong> process as an alternative to hexavalent hard chrome coatings (high thickness), which are commonly used in both aeronautical and automotive sectors.<\/p>\n<p>For this project, a high tensile strength steel (300M) and a low carbon content steel were selected as substrates whereas three electroless nickel baths with different phosphorus content (high, medium and low) were selected as potential coatings. Particles of silicon carbide (SiC) and Teflon (PTFE) were also initially chosen to create composites in the outer layer of the coating and thus provide it with greater hardness and lubricity.<\/p>\n<\/div><div class=\"fusion-image-element \" style=\"--awb-caption-title-font-family:var(--h2_typography-font-family);--awb-caption-title-font-weight:var(--h2_typography-font-weight);--awb-caption-title-font-style:var(--h2_typography-font-style);--awb-caption-title-size:var(--h2_typography-font-size);--awb-caption-title-transform:var(--h2_typography-text-transform);--awb-caption-title-line-height:var(--h2_typography-line-height);--awb-caption-title-letter-spacing:var(--h2_typography-letter-spacing);\"><span class=\" fusion-imageframe imageframe-none imageframe-1 hover-type-none\"><img decoding=\"async\" width=\"1200\" height=\"480\" alt=\"Finalizaci\u00f3n del proyecto TRUE-REPLACE\" title=\"finalizacion-del-proyecto-true-replace-ART\" src=\"https:\/\/elhco.com\/wp-content\/uploads\/finalizacion-del-proyecto-true-replace-ART.webp\" class=\"img-responsive wp-image-7995\" srcset=\"https:\/\/elhco.com\/wp-content\/uploads\/finalizacion-del-proyecto-true-replace-ART-200x80.webp 200w, https:\/\/elhco.com\/wp-content\/uploads\/finalizacion-del-proyecto-true-replace-ART-400x160.webp 400w, https:\/\/elhco.com\/wp-content\/uploads\/finalizacion-del-proyecto-true-replace-ART-600x240.webp 600w, https:\/\/elhco.com\/wp-content\/uploads\/finalizacion-del-proyecto-true-replace-ART-800x320.webp 800w, https:\/\/elhco.com\/wp-content\/uploads\/finalizacion-del-proyecto-true-replace-ART.webp 1200w\" sizes=\"(max-width: 1024px) 100vw, (max-width: 640px) 100vw, 1200px\" \/><\/span><\/div><div class=\"fusion-title title fusion-title-1 fusion-sep-none fusion-title-center fusion-title-text fusion-title-size-two\" style=\"--awb-margin-top:50px;--awb-margin-top-small:0px;--awb-margin-right-small:0px;--awb-margin-bottom-small:20px;--awb-margin-left-small:0px;\"><h2 class=\"fusion-title-heading title-heading-center fusion-responsive-typography-calculated\" style=\"margin:0;--fontSize:30;line-height:1.5;\">TRUE-REPLACE project achievements<\/h2><\/div><ul style=\"--awb-size:18px;--awb-textcolor:#000000;--awb-line-height:30.6px;--awb-icon-width:30.6px;--awb-icon-height:30.6px;--awb-icon-margin:12.6px;--awb-content-margin:43.2px;--awb-circlecolor:var(--awb-color4);--awb-circle-yes-font-size:15.84px;\" class=\"fusion-checklist fusion-checklist-1 fusion-checklist-default type-numbered\"><li class=\"fusion-li-item\" style=\"\"><span class=\"icon-wrapper circle-yes\">1<\/span><div class=\"fusion-li-item-content\">\n<p>Surface activation sequences have been developed for 300M and low carbon steel for both aeronautical and automotive sectors, respectively. The developed and optimised formulations allowed achieving an <strong>excellent surface activation<\/strong>, both between the substrate and the first applied nickel coating, as well as between the successive layers in the multilayer arrangement. The adhesion evaluation demonstrated that, once the optimised activation sequences were applied, <strong>there were no adhesion failures<\/strong> at any level within the layer architecture. Likewise, the formulations developed have been scaled to an industrial level for their implementation in the plant.<\/p>\n<\/div><\/li><li class=\"fusion-li-item\" style=\"\"><span class=\"icon-wrapper circle-yes\">2<\/span><div class=\"fusion-li-item-content\">\n<p><strong>New low phosphorus content electroless nickel formulation<\/strong> has been developed that fully complies with the REACH regulation and its obligations regarding the content of substances of very high concern (SVHC). It is a multi-component solution capable of obtaining coatings with properties close to those attained by hexavalent hard chrome. The developed formulation is a robust and stable solution, capable of reaching a useful life of 8-10 MTO (metal turn over), similar to that offered by commercial products currently on the market.<\/p>\n<\/div><\/li><li class=\"fusion-li-item\" style=\"\"><span class=\"icon-wrapper circle-yes\">3<\/span><div class=\"fusion-li-item-content\">\n<p>It has been possible to <strong>stabilise and codeposit nano- and microparticles of different nature (Teflon and SiC)<\/strong> within the newly developed coatings. The particle distribution achieved is homogeneous. The particle production methods have also been scaled to a production volume of 5 L of concentrate.<\/p>\n<\/div><\/li><li class=\"fusion-li-item\" style=\"\"><span class=\"icon-wrapper circle-yes\">4<\/span><div class=\"fusion-li-item-content\">\n<p><strong>A large number of electroless nickel plating combinations<\/strong> have been evaluated, including multilayer, particle addition, and heat treatment effect. All coatings were produced on an industrial scale in 1700 L tanks at ELHCO\u2019s facilities, demonstrating the maturity of the process and the possibility of its rapid industrial implementation.<\/p>\n<\/div><\/li><li class=\"fusion-li-item\" style=\"\"><span class=\"icon-wrapper circle-yes\">5<\/span><div class=\"fusion-li-item-content\">\n<p><strong>Two types of electroless nickel coatings<\/strong> have been defined, with and without reinforcing particles, as alternative solutions to hexavalent hard chrome coatings, based on the results achieved in terms of hardness and resistance to corrosion in a salt spray chamber.<\/p>\n<\/div><\/li><li class=\"fusion-li-item\" style=\"\"><span class=\"icon-wrapper circle-yes\">6<\/span><div class=\"fusion-li-item-content\">\n<p>These coatings were applied on demonstrators from each of the industrial sectors of interest, reaching the defined specifications and demonstrating the viability of the <strong>electroless nickel-based solution as a viable alternative to hexavalent hard chrome plating.<\/strong><\/p>\n<\/div><\/li><\/ul><\/div><\/div><div class=\"fusion-layout-column fusion_builder_column fusion-builder-column-1 fusion_builder_column_1_1 1_1 fusion-flex-column\" style=\"--awb-bg-size:cover;--awb-width-large:100%;--awb-margin-top-large:0px;--awb-spacing-right-large:1.92%;--awb-margin-bottom-large:20px;--awb-spacing-left-large:1.92%;--awb-width-medium:100%;--awb-order-medium:0;--awb-spacing-right-medium:1.92%;--awb-spacing-left-medium:1.92%;--awb-width-small:100%;--awb-order-small:0;--awb-spacing-right-small:1.92%;--awb-spacing-left-small:1.92%;\"><div class=\"fusion-column-wrapper fusion-column-has-shadow fusion-flex-justify-content-flex-start fusion-content-layout-column\"><div class=\"fusion-title title fusion-title-2 fusion-sep-none fusion-title-center fusion-title-text fusion-title-size-two\" style=\"--awb-margin-top-small:0px;--awb-margin-right-small:0px;--awb-margin-bottom-small:20px;--awb-margin-left-small:0px;\"><h2 class=\"fusion-title-heading title-heading-center fusion-responsive-typography-calculated\" style=\"margin:0;--fontSize:30;line-height:1.5;\">Consortium and funding<\/h2><\/div><div class=\"fusion-text fusion-text-2\" style=\"--awb-content-alignment:justify;\"><p>The project has been funded by the Eurostars-2 program of the European Union (international inter-company action). ELHCO has been the leader of the project which was carried out alongside CHEMPLATE, a company that formulates chemical products for electroplating, and SMALLMATEK, a Portuguese company specialising in the development of nanomaterials on demand. In addition, the project has had the collaboration of CIDETEC technology center, which is a specialist in surface engineering. Together, they have formed a consortium with sufficient knowledge and experience to achieve the demanding objectives of the project.<\/p>\n<\/div><div style=\"text-align:center;\"><a class=\"fusion-button button-flat fusion-button-default-size button-default fusion-button-default button-1 fusion-button-default-span fusion-button-default-type\" target=\"_self\" href=\"\/en\/contact\/\"><span class=\"fusion-button-text awb-button__text awb-button__text--default\">Contact<\/span><\/a><\/div><\/div><\/div><\/div><\/div>\n","protected":false},"excerpt":{"rendered":"<p>The TRUE-REPLACE project has developed new coatings based on electroless nickel that can be established as a real alternative to hard chrome.<\/p>\n","protected":false},"author":1,"featured_media":8016,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[64],"tags":[],"class_list":["post-8007","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-news"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.3 - 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