Convocat\u00f2ria:<\/strong> Eurostars CoD14 del Horizon Europe Framework Programme H2020, finan\u00e7at pel CDTI en la convocat\u00f2ria \u201cinterempresas internacional\u201d<\/p>\n<\/div><\/div><\/div>![\"Tratamientos](\"https:\/\/elhco.com\/wp-content\/uploads\/eurostars.webp\" "\\"eurostars\\"")
<\/span><\/div><\/div><\/div>![\"Tratamientos](\"https:\/\/elhco.com\/wp-content\/uploads\/thermomask-logo-2.webp\" "\\"thermomask-logo-2\\"")
<\/span><\/div><\/div><\/div>![\"Tratamientos](\"https:\/\/elhco.com\/wp-content\/uploads\/CDTI.webp\" "\\"CDTI\\"")
<\/span><\/div><\/div><\/div>- <\/i><\/span>
Data d\u2019inici:<\/strong> 1 de juny de 2021<\/div><\/li>- <\/i><\/span>
Data de fi:<\/strong> 30 de novembre de 2023<\/div><\/li>- <\/i><\/span>
Participants:<\/strong> Elhco (ESP, empresa l\u00edder del projecte), Gaitek (ESP), Rescoll (FRA) i amb la col\u00b7laboraci\u00f3 de CIDETEC (ESP)<\/div><\/li><\/ul><\/div><\/div><\/div><\/div>RESUM<\/h2><\/div><\/div><\/div>
L\u2019\u00fas de m\u00e0scares temporals de precisi\u00f3 \u00e9s una operaci\u00f3 molt habitual en els tractaments d\u2019acabat met\u00e0l\u00b7lic. Consisteix en protegir \u00e0rees espec\u00edfiques de la superf\u00edcie que no tenen que ser tractades, en una operaci\u00f3 coneguda com a \u201cemmascarat<\/strong>\u201d. L\u2019\u00fas de m\u00e0scares pot arribar a representar el 80% del cost total<\/strong> de les operacions en el tractament de peces de geometria complexa que tenen que rebre diferents tractaments superficials en cadascuna de les seves \u00e0rees. L\u2019alt cost d\u2019aquesta etapa \u00e9s degut al proc\u00e9s d\u2019eliminaci\u00f3 de m\u00e0scara, que requereix molt de temps i genera marges fluctuants i estrets.<\/p>\nQuasi totes les empreses de tractament de superf\u00edcies utilitzen m\u00e0scares en el seu proc\u00e9s. Concretament, aquelles que treballen pel sector aeron\u00e0utic poden arribar a utilitzar-les en un 60% del total de peces tractades. Per aquesta ra\u00f3, la ind\u00fastria d\u2019acabats met\u00e0l\u00b7lics est\u00e0 buscant una soluci\u00f3 rentable<\/strong> que minimitzi temps i costos derivats del proc\u00e9s d\u2019emmascarat.<\/p>\nTHERMOMASK t\u00e9 com a objectiu general el desenvolupament i la validaci\u00f3 en un entorn real<\/strong> d\u2019una m\u00e0scara termopelable de f\u00e0cil aplicaci\u00f3 i eliminaci\u00f3, adequada pel seu \u00fas en ambients agressius. Alhora, el projecte proposa el desenvolupament d\u2019un nou equip que facilitar\u00e0 l\u2019eliminaci\u00f3 de la m\u00e0scara mitjan\u00e7ant l\u2019escalfament de la zona espec\u00edfica a eliminar.<\/p>\nEl projecte s\u2019enfoca principalment per l\u2019aplicaci\u00f3 de la m\u00e0scara i l\u2019\u00fas de l\u2019equip de pelat<\/strong> per les empreses de tractament de superf\u00edcies que requereixin realitzar recobriments selectius, principalment pel sector aeroespacial i\/o automoci\u00f3, sectors en els que els seus elements tenen un valor afegit molt alt.<\/p>\nEl consorci est\u00e0 format per 3 PYMES, 2 d\u2019elles d\u2019origen espanyol (GAITEK i ELHCO) i una d\u2019origen franc\u00e8s (RESCOLL).<\/p>\n<\/div>
L\u2019\u00fas de m\u00e0scares temporals de precisi\u00f3 \u00e9s una operaci\u00f3 molt habitual en els tractaments d\u2019acabat met\u00e0l\u00b7lic. Consisteix en protegir \u00e0rees espec\u00edfiques de la superf\u00edcie que no tenen que ser tractades, en una operaci\u00f3 coneguda com a \u201cemmascarat<\/strong>\u201d. L\u2019\u00fas de m\u00e0scares pot arribar a representar el 80% del cost total<\/strong> de les operacions en el tractament de peces de geometria complexa que tenen que rebre diferents tractaments superficials en cadascuna de les seves \u00e0rees. L\u2019alt cost d\u2019aquesta etapa \u00e9s degut al proc\u00e9s d\u2019eliminaci\u00f3 de m\u00e0scara, que requereix molt de temps i genera marges fluctuants i estrets.<\/p>\nQuasi totes les empreses de tractament de superf\u00edcies utilitzen m\u00e0scares en el seu proc\u00e9s. Concretament, aquelles que treballen pel sector aeron\u00e0utic poden arribar a utilitzar-les en un 60% del total de peces tractades. Per aquesta ra\u00f3, la ind\u00fastria d\u2019acabats met\u00e0l\u00b7lics est\u00e0 buscant una soluci\u00f3 rentable<\/strong> que minimitzi temps i costos derivats del proc\u00e9s d\u2019emmascarat.<\/p>\nTHERMOMASK t\u00e9 com a objectiu general el desenvolupament i la validaci\u00f3 en un entorn real<\/strong> d\u2019una m\u00e0scara termopelable de f\u00e0cil aplicaci\u00f3 i eliminaci\u00f3, adequada pel seu \u00fas en ambients agressius. Alhora, el projecte proposa el desenvolupament d\u2019un nou equip que facilitar\u00e0 l\u2019eliminaci\u00f3 de la m\u00e0scara mitjan\u00e7ant l\u2019escalfament de la zona espec\u00edfica a eliminar.<\/p>\nEl projecte s\u2019enfoca principalment per l\u2019aplicaci\u00f3 de la m\u00e0scara i l\u2019\u00fas de l\u2019equip de pelat<\/strong> per les empreses de tractament de superf\u00edcies que requereixin realitzar recobriments selectius, principalment pel sector aeroespacial i\/o automoci\u00f3, sectors en els que els seus elements tenen un valor afegit molt alt.<\/p>\nEl consorci est\u00e0 format per 3 PYMES, 2 d\u2019elles d\u2019origen espanyol (GAITEK i ELHCO) i una d\u2019origen franc\u00e8s (RESCOLL).<\/p>\n<\/div>
OBJECTIUS DEL PROJECTE<\/h2><\/div><\/div><\/div>
El projecte THERMOMASK<\/strong> planteja la reducci\u00f3 en un 40% del cost de les operacions d\u2019emmascarat a trav\u00e9s de dues estrat\u00e8gies d\u2019actuaci\u00f3. En primer lloc, la reducci\u00f3 de l\u2019espessor requerit de m\u00e0scara al m\u00ednim pel seu f\u00e0cil pelat. En segon lloc, la simplificaci\u00f3 en el proc\u00e9s de pelat i neteja, gr\u00e0cies a la p\u00e8rdua d\u2019adher\u00e8ncia que pateix la m\u00e0scara en pres\u00e8ncia de calor.<\/p>\nLa consecuci\u00f3 d\u2019aquests objectius passa per l\u2019obtenci\u00f3 dels seg\u00fcents resultats globals en el projecte:<\/p>\n<\/div>
- <\/i><\/span>
Una
pintura\/resina termopelable<\/strong> a utilitzar com a m\u00e0scara en una amplia gamma de tractaments superficials, aix\u00ed com el procediment per adaptar-la a diferents materials i rugositats superficials. THERMOMASK considerar\u00e0 una amplia casu\u00edstica de medis; des de medis fortament \u00e0cids (com l\u00b4atac qu\u00edmic) fins medis fortament alcalins (com la neteja per immersi\u00f3). Aix\u00ed mateix, per ampliar les possibilitats del producte, es consideraran medis org\u00e0nics com les pintures.<\/div><\/li>- <\/i><\/span>
Un
nou dispositiu per aplicar calor<\/strong> a trav\u00e9s de radiaci\u00f3 infrarroja (IR) que possibiliti l\u2019eliminaci\u00f3 de la m\u00e0scara en un \u00e0rea espec\u00edfica. Aix\u00f2 ser\u00e0 possible mitjan\u00e7ant l\u2019\u00fas d\u2019una formulaci\u00f3 termopelable.<\/div><\/li><\/ul>Els objectius t\u00e8cnics espec\u00edfics d\u2019ELHCO del projecte s\u00f3n els seg\u00fcents:<\/strong><\/p>\n<\/div>- <\/i><\/span>
Determinaci\u00f3 de les propietats que deu complir la nova m\u00e0scara desenvolupada.<\/strong><\/p>\nELHCO <\/strong>elaborar\u00e0 una especificaci\u00f3 on es recolliran els requisits t\u00e8cnics i de mercat del nou producte a desenvolupar per RESCOLL, mitjan\u00e7ant l\u2019an\u00e0lisi tant de normatives, como de productes similars en el mercat, como d\u2019assajos realitzats en laboratori per a les noves formulacions de m\u00e0scares.<\/div><\/li>- <\/i><\/span>
Determinaci\u00f3 de la resist\u00e8ncia de la nova m\u00e0scara i les seves limitacions d\u2019\u00fas.<\/strong><\/p>\nELHCO <\/strong>testejar\u00e0 cadascuna de les noves formulacions de m\u00e0scares de RESCOLL per a determinar la resist\u00e8ncia de la mateixa als processos qu\u00edmics i electrol\u00edtics que es realitzen en planta per a determinar las limitacions d\u2019\u00fas de cadascuna d\u2019elles.<\/div><\/li>- <\/i><\/span>
Consecuci\u00f3 de resist\u00e8ncia a temperatures de treball.<\/strong><\/p>\nEl proc\u00e9s qu\u00edmic amb major temperatura de processat es el n\u00edquel-f\u00f2sfor qu\u00edmic (65-85 \u00b0C). Treballar a la temperatura d\u2019inici de degradaci\u00f3 de la m\u00e0scara, en abs\u00e8ncia de p\u00e8rdua d\u2019adher\u00e8ncia i per tant, amb un proc\u00e9s de metal\u00b7litzat correcte, \u00e9s complicat. Com alternativa, s\u2019ajustaran els par\u00e0metres del bany per a no superar los 80 \u00b0C, reduint lleugerament la velocitat del proc\u00e9s, per\u00f2 mantenint el compliment dels requisits dels clients.<\/div><\/li>
- <\/i><\/span>
Desenvolupament d\u2019un m\u00e8tode per l\u2019eliminaci\u00f3 de la m\u00e0scara.<\/strong><\/p>\nDespr\u00e9s d\u2019ajustar la formulaci\u00f3 per a la consecuci\u00f3 de una resist\u00e8ncia qu\u00edmica \u00f2ptima en entorns qu\u00edmics concrets, s\u2019adequar\u00e0 la propietat de pelabilitat mitjan\u00e7ant la activaci\u00f3 t\u00e8rmica.<\/div><\/li>
- <\/i><\/span>
Validaci\u00f3 de l\u2019\u00fatil i m\u00e8tode de pelabilitat de la m\u00e0scara.<\/strong><\/p>\nELHCO <\/strong>testar\u00e0 l\u2019\u00fatil de pelat produ\u00eft per GAITEK i analitzar\u00e0 diferents mostres per a comprovar l\u2019efic\u00e0cia del mateix i la validaci\u00f3 per a \u00fas industrial, llen\u00e7ant pre-series de peces reals.<\/div><\/li>- <\/i><\/span>
Optimitzaci\u00f3 i validaci\u00f3 final del proc\u00e9s complet.<\/strong><\/p>\nELHCO <\/strong>optimitzar\u00e0 els par\u00e0metres d\u2019aplicaci\u00f3 de m\u00e0scara, temps d\u2019assecat, condicions de pelat amb el nou \u00fatil desenvolupat i preparar\u00e0 una estrat\u00e8gia per a una aplicaci\u00f3 industrial robusta del nou proc\u00e9s d\u2019emmascarat definit en el marc d\u2019aquest projecte.<\/div><\/li><\/ul><\/div><\/div><\/div><\/div><\/p>\n","protected":false},"excerpt":{"rendered":"Noves m\u00e0scares basades en resines termopelables pel seu \u00fas en tractaments superficials selectius.
\nEstat actual<\/strong>: Finalitzat<\/p>\n","protected":false},"author":1,"featured_media":6998,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","format":"standard","meta":{"footnotes":""},"portfolio_category":[61],"portfolio_skills":[],"portfolio_tags":[],"class_list":["post-7360","avada_portfolio","type-avada_portfolio","status-publish","format-standard","has-post-thumbnail","hentry","portfolio_category-proyectos-ca"],"yoast_head":"\nProjecte THERMOMASK m\u00e0scares termo-pelables en tractaments superficials<\/title>\n<meta name=\"description\" content=\"Desenvolupament de noves m\u00e0scares basades en resines termo-pelables pel seu \u00fas en tractaments superficials selectius.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/elhco.com\/ca\/proyectos\/projecte-thermomask\/\" \/>\n<meta property=\"og:locale\" content=\"ca_ES\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Projecte THERMOMASK m\u00e0scares termo-pelables en tractaments superficials\" \/>\n<meta property=\"og:description\" content=\"Desenvolupament de noves m\u00e0scares basades en resines termo-pelables pel seu \u00fas en tractaments superficials selectius.\" \/>\n<meta property=\"og:url\" content=\"https:\/\/elhco.com\/ca\/proyectos\/projecte-thermomask\/\" \/>\n<meta property=\"og:site_name\" content=\"Elhco - 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